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Cabover Repair 1987 MINI CRUISER


sdboltdude

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started on cabover repair yesterday

pulled corner molding off (pretty bad shape will be last resort.

took off right side wall to foam wall

got old bed & bottom frame out

cleaned up truck roof/bottom of cabover pain in the rear to clean scrap old wood off

we had to use a sander to get it clean and smooth

silicone new bed to truck roof and installed bed

today we will start on front of cabover and side walls

I'm happy so far with repair not to many headaches yet

getting the rite corner molding & getting it shipped asap

is the only headache so far....will order today...

found a 16ft for $45 (best deal) every one else is $55 to $65 painted

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Thanks for the bare bones look. Would love to see more pic's of how you tie side walls to floor and ceiling. Great job!

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Thanks for sharing - I too will be waiting at the edge of my seat to see how this comes together :)
Lucky you to have such a sweet Brother!

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molding had a lot of bon-do was not in good shape.....

they needed to be replaced

found some for $37 for 16 feet a piece ordered today from amazon

total with one day shipping $109/....

Sdboltdude,

I'm curious about the molding removal. Why did you pry the molding off instead of removing the screws and saving the molding?

John

why where they pried off not sure (don't want to ask brother why....he is fixing it......)

said we need new.....

asked brother why he said screws where rusted out..

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Another day of work
We made new right side wall and installed
cleaned up gonk on windows and on rv window seals
wall papered side walls
took off all of foam on celling
took of all front running lights put in trash....
got my new ones 7 red 5 amber m9's
pulled running light wires off front wall
a lot of thinking on roof and joining side walls
and getting everything lined up right...

ordered corner molding http://www.amazon.com/gp/product/B007HRT3H0/ref=oh_details_o00_s00_i00
I paid $109 for 2 shipped 1 day.....JUST LOOKED AT DETAILS..TAKES A COUPLE DAYS TO GET ORDER SHIPPED....DANG IT...):

ordered new "wheelie bar" casters http://thecasterguy.com/on-sale-items-hi-tech-poly-green-round-c-1_819_822/sale-hi-tech-polyurethane-medium-duty-6-x-2-swivel-caster-p-5991

shipped $45


today we are going to go to grandpa wood shop and start on roof framing...going to use Toyota plan..3/4 beams and foam base..with a metal frame for connecting side walls..
should be a fun time!!!!!

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now day off because of rain...and bro wants day off.....

just thought of how ez it will be to install cabover running lights.....

stick new led wires through hole and solder or wire tie to 12volt wires...

its nice to have the front panel off and a good time to replace running lights......

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where almost to the finish point

rebuilt right and left wall frame

new bed frame

new foam & frame on roof front of cabover

right wall 1/8 ply was replaced

we used liquid nail & contact cement for walls

we used 3m 5200 for the seams & walls and roof(this stuff is good!)

had to take a hammer and chisel to separate wall after 1 day of dry time to install roof 1/8 ply.....

and used 5200 joining walls and roof

before we put up 1/8 ply it was ez to get everything to line up to seams...

once we put up ceiling and front cabover wall 1/8 ply we had to give it all we got to get bottom seam to seal up IT WAS A PAIN N AZZZ...

but after a little muscle and cursing we got it lined up...

still have to finish corner molding & put some sheet metal under the truck/cabover seam for some support and make sure its sealed up tight..(cabover seam is flush from front wall to bed seam...)and install front windows & take off side windows and seal them up

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  • 3 weeks later...

Finished up wall paper ordered some of the molding trim that goes from ceiling down walls

REVERSE COVE MOLDING TRIM

http://www.ebay.com/itm/Rv-marine-reverse-cove-cabinet-MOLDING-TRIM-white-50-/370732447153?pt=Motors_RV_Trailer_Camper_Parts_Accessories&hash=item56516035b1&vxp=mtr

the inside truck/cab will be next have to redo interior ceiling

the hard part is done and I'm happy with the results...

cant wait to finish and go camping

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Wow, you are really going at it and thanks for the detailed links!

ty Mikesta

I'm glad its over it looks a lot better now and makes me feel better now that I'm not looking at a tore up RV.....

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You did a much better job at it than I did with my 83 huntsman back in 2000. I used 2x4's and lived under a tarp restoring that coach for 3 months... it looked beautiful but you did it right by replacing with the same stuff. It was my first rodeo :) Post up some pictures of the outside corners when your done... and you paid $80 for 16' of that stuff... did you use it all or did you have some left over?

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