vrocrider Posted October 11, 2017 Share Posted October 11, 2017 Previous posts back in the spring focused on cab over rebuild using existing window/windshield. Back on the project & have decided to eliminate window and go back with solid Filon. Winnebago used grooved styro foam board in the curved area above the cab. I have the original grooved foam glued to the curved plastic interior trim per the factory set up. I'm having difficulty figuring out how to reassemble using the factory curved styro foam. Anybody have any experience with this? Thanks. Quote Link to comment Share on other sites More sharing options...
linda s Posted October 11, 2017 Share Posted October 11, 2017 I'm sure if you posted some pictures someone would come up with some ideas. Hard to just imagine stuff and your not using all original parts. Your adding new Filon. Pics please Linda S Quote Link to comment Share on other sites More sharing options...
vrocrider Posted October 13, 2017 Author Share Posted October 13, 2017 (edited) Thanks Linda. Not too good on posting pictures. Trying to think "outside the box" I'm thinking of going with plastic lattice from big box using plastic u shaped ends to hold lattice at side rails. Result should be 2.5 ft. curved lattice to support filon. Any thoughts or better ideas? Thanks. Edited October 13, 2017 by vrocrider Quote Link to comment Share on other sites More sharing options...
linda s Posted October 13, 2017 Share Posted October 13, 2017 I can't imagine that lattice being strong enough. Filon is extremely thin. This guy just rebuilt his whole camper section and used Filon. http://toyotamotorhome.org/forums/index.php?/topic/10345-87-rbr-mini-cruiser-complete-rebuild-with-filon/&tab=comments#comment-96711 Quote Link to comment Share on other sites More sharing options...
vrocrider Posted January 3, 2018 Author Share Posted January 3, 2018 Hello. Happy New Year. Back on this project. Hemet Valley RV in California makes what I need...filon laminated to scored plastic where sharp curve happens over cab roof and luan wood on the remaining area. Looking for a supplier closer to Alabama gulf coast. Thanks for any suggestions. Quote Link to comment Share on other sites More sharing options...
linda s Posted January 5, 2018 Share Posted January 5, 2018 Yeah I can't find anyone near you either. You could try calling larger RV repair places and see if they have anyone that does that. Other option is to make the laminate panel your self. This company has a number of bendable substrates that might work and you could buy Filon and glue it on. There is a distributor list at the top right and several places in Alabama. Also possible you could find a company that does vacuum lamination and you could bring them the materials. Doesn't hurt to mention you belong to a club that does a lot of RV restoration 5000 strong and all the members will see their name and that they might be the only source outside of California. http://www.kerfkore.com/products.html Linda S Quote Link to comment Share on other sites More sharing options...
jjrbus Posted January 5, 2018 Share Posted January 5, 2018 Not sure what you are doing but wiggle wood is an option. I have had some success using 5.2mm luan from Home Depot/Lowes. Surprising how much it will bend with some patience. Quote Link to comment Share on other sites More sharing options...
WME Posted January 5, 2018 Share Posted January 5, 2018 Luan is also available in 1/8" which is even more bendable https://www.homedepot.com/p/Utility-Panel-Common-1-8-In-x-4-Ft-x-8-Ft-Actual-0-106-in-x-48-in-x-96-in-833096/100535208 Sometimes refereed to as a "door skin" Quote Link to comment Share on other sites More sharing options...
ToyoGuy Posted January 5, 2018 Share Posted January 5, 2018 What is the square footage of the (seamless) area you need to cover/wrap? Quote Link to comment Share on other sites More sharing options...
vrocrider Posted January 5, 2018 Author Share Posted January 5, 2018 Thanks for research Linda! Local Winnebago RV dealer told me they use a product available at Home Depot / Lowes call Thermo Ply made by Ox Building Materials. 4 x 8 sheet $13, 1/8 inch thick. Data sheet indicates it is a treated cellulose based product with foil on one side and a plastic type finish on other. Told used in the building trade as a backer board to brick. Water resistant ratings but not water proof. Stiff but flexible product. Total filon piece is 48 x 83. Gluing backing pieces consisting of 1/8 luan for 10 inches, Thermo Ply 17 inches, 1/8 Luan for 21 inches. This piece will eliminate the window. Traveling in unchartered waters for me. Suggestions welcomed! Quote Link to comment Share on other sites More sharing options...
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